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18mm Basalt Fiber Rebar High Performance New Material Basalt Fiber Rebar

FOB Price:	US$1.35-1.53 / Meter
Min. Order:	1,000 Meters

Min. Order	FOB Price
1,000 Meters	US$1.35-1.53

Port:	Shanghai, China
Production Capacity:	1000000
Payment Terms:	L/C, T/T

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Product Description

Company Info

Basic Info.

Model NO.

HSLG-1060

After-sales Service

Yes

Warranty

One Year

Trademark

HSLG

Transport Package

Snakeskin Bag

Specification

Diameter: 4mm -- 40mm

Origin

China

HS Code

6815994000

Product Description

performance new material Basalt fiber rebar
1. fiber rebar

Basalt fiber rebar (BFRP) is a new type of composite material formed by pultrusion with basalt fiber as reinforcement, resin, filler and curing agent. It is a non rusting electrical insulating material. It is non-magnetic, especially with high acid and alkaline resistance. In particular, basalt fiber rebar has the characteristics of high corrosion resistance and light weight, which is of great significance for prolonging the service life of the structure, reducing maintenance costs, saving resources and reducing the weight of the structure in the highly corrosive environment. It has high tolerance to the moisture concentration in cement mortar and the penetration and diffusion of carbon dioxide, and can prevent the corrosion of concrete structure in the harsh environment, So as to improve the durability of buildings. It is also expected to fundamentally solve the corrosion problem of reinforced concrete structures. Now it has been widely used in construction, highway and bridge construction. A large number of engineering examples show that basalt fiber reinforcement can effectively control the generation and development of cracks, prevent water infiltration in the road (bridge) area, prevent the corrosion of reinforcement in the structure, solve the problem that the reinforcement in the bridge (pavement) engineering structure is not corroded or delayed in the corrosive environment, improve the overall service performance of the road (bridge) surface and prolong the service life, which is of great significance.
Classification:Basalt fiber rebar is divided into threaded reinforcement and non threaded reinforcement. The basalt fiber rebar applied in cement concrete shall adopt threaded reinforcement to enhance the grip force between reinforcement and concrete.

Basalt fiber rebar is 200% of the strength of ordinary reinforcement; It will never rust and has a service life of 100 years.

2 Specifications
The nominal diameter of basalt fiber rebart ranges from 3mm to 50mm, and the recommended nominal diameters are 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm and 25mm.

3 Technical requirements
The nominal size and allowable deviation of basalt fiber rebar shall meet the requirements of the following table:
Nominal size and allowable deviation of basalt fiber rebar

Nominal diameter(mm)	internal diameter(mm)
Nominal diameter(mm)	Nominal size(mm)	Allowable deviation(mm)
3	2.9	±0.3
6	5.8	±0.3
8	7.7	±0.4
10	9.6
12	11.5
14	13.4
16	15.4
18	17.3
20	19.3	±0.5
25	24.2	±0.5

4 performance
4.1 characteristics
Basalt fiber rebar concrete can significantly prolong the service life of cement concrete structure in corrosive environment. Compared with traditional reinforced concrete structure, basalt fiber reinforced concrete has excellent mechanical, physical and chemical properties.
(1) High strength, tensile strength ≥ 1000 (MPa), more than twice that of ordinary reinforcement;
(2) Excellent corrosion resistance, basalt fiber rebart is an electrical insulator that will never rust. Solve the corrosion resistance and service life of reinforced concrete structures of bridges and pavements in areas with harsh acid-base environment (incomparable with any other material);
(3) The density is small. The density of basalt fiber rebar is 1.9 ~ 2.1 g / cm³, which is only about 1 / 4 of that of ordinary reinforcement;
(4) The thermal expansion coefficient of basalt fiber rebar is similar to that of concrete, and there will be no large temperature stress between them;
(5) Non magnetic, electrical insulation, good wave transmission performance, no shielding;
(6) Non conductive and non-conductive.
(7) The physical properties of basalt fiber rebar are higher than that of steel reinforcement, and the use cost is lower than that of steel reinforcement, which is of epoch-making significance to replace steel reinforcement.
4.2 physical properties and technical indicators
Basic physical and mechanical properties and technical indexes of basalt fiber rebar

name		Basalt fiber rebar
density(g/ cm³)		1.9~2.1
tensile strength(MPa)		≥1000
yield strength(MPa)		≥600
bending strength(MPa)		≥800
Modulus of elasticity(GPa)		≥48
compressive strength(MPa)		≥500
Tensile modulus of elasticity(GPa)		46.7~47.5
elongation at break(%)		>1.8
thermal conductivity(25ºC)W/(m·K)		≤0.03
Bond strength with concrete(MPa)		≥30
Service temperature(ºC)		-200~600
Coefficient of thermal expansion×10^-6 /ºC	portrait	9~12
	transverse	21~22
Alkali resistance(%)		≥85
Magnetic susceptibility (1×10^-5CGSM)		≤5×10^-7
Babbitt hardness		≥65
Note: alkali resistance: refers to the retention rate of monofilament breaking strength after soaking in Ca (OH) ₂ saturated solution at 100 ºC for 4H; Magnetic susceptibility standard: 4 π × 10^-8SI(1 × 10^-5CGSM); Creep: when the continuous load is not higher than 60% of the short-term load, the fiber reinforcement will not have creep fracture; Forming and bending: the strength after bending can still reach 40% of the ultimate strength.

5. Application:
Seismic observation stations, harbor protection works and buildings, subway stations, bridges, non-magnetic or electromagnetic concrete buildings, stress resistant concrete roads, anti-corrosion chemicals, underground works, magnetic resonance imaging equipment foundation and communication buildings; Electronic equipment factory, nuclear fusion plant, maglev railway rail concrete slab, communication transmission tower, TV station support, optical cable reinforcement core.

6 Comparison between basalt fiber rebar and ordinary reinforcement

Performance comparison between basalt fiber reinforcement and ordinary reinforcement

project	BFRG	steel rebar
tensile strength (Mpa)	≥1000	≥400
yield strength (Mpa)	≥250	≥300
Modulus of elasticity (Gpa)	≥50	≥200
proportion (g/cm³)	1.9-2.1	7.85

If the method of equal spacing and equal strength is adopted to replace the original reinforcement mesh pavement. According to the tensile design for normal use, basalt fiber rebar is used to replace ordinary reinforcement, and the bearing capacity of its tensile strength shall be consistent, that is:
f _steelS _steel=f _complexS _complex
Where: F - tensile strength; S - cross sectional area of reinforcement
The diameter relationship of basalt fiber reinforcement instead of ordinary reinforcement is calculated by the above formula. See the table below:

Comparison between basalt fiber composite reinforcement and reinforcement diameter:

Diameter of ordinary reinforcement(mm)	10	12	14-16	18	20-22	24	26	28-30
Basalt fiber rebar diameter(mm)	6	8	10	12	14	16	18	20

Comparison between basalt fiber rebar and ordinary reinforcement (I)

Serial number	project	basalt fiber rebar	Ordinary reinforcement	basalt fiber rebar	Ordinary reinforcement	basalt fiber rebar	Ordinary reinforcement	basalt fiber rebar	Ordinary reinforcement
1	Specification (mm)	6	10	10	16	16	24	20	30
2	Weight (g / M)	54	616	150	1578	382	3549	597	5546
3	Length per ton (m)	18519	1623	6667	634	2618	282	1675	180
4	Tensile resistance (KN)	31	35	86	90	221	203	345	318
5	Unit price (USD / ton)	3175	794	3175	794	3175	794	3175	794
6	Price per 10000 meters (USD)	1714	4889	4762	12524	12127	28167	18952	44016
7	Price difference per 10000 meters (USD)	3175		7762		16040		25063
8	Saving rate (%)	65%		62%		57%		57%

According to the above table, when ensuring the same tensile force, the use amount of basalt fiber rebar is about 1 / 10 of that of ordinary reinforcement, and the cost of using basalt fiber rebar is about 50% lower than that of ordinary reinforcement.
Comparison between basalt fiber rebar and ordinary reinforcement (II)

Serial number	project	BFRG	steel rebar	BFRG	steel rebar	BFRG	steel rebar	BFRG	steel rebar	BFRG	steel rebar
1	Specifications(mm)	8		10		16		20		22
2	weight(g/m)	95	394	150	616	382	1578	600	2465	720	2983
3	Length per ton(m)	10526	2536	6667	1623	2618	634	1667	406	1389	335
4	Tensile resistance(KN)	55	23	86	35	221	90	345	141	345	171
5	Price per meter(USD)	0.30	0.31	0.48	0.49	1.21	1.25	1.90	1.96	2.29	2.37
6	Unit price (USD / ton)	3175	794	3175	794	3175	794	3175	794	3175	794
7	Price difference per 10000 meters (USD)	-114.16		-128.77		-393.14		-515.08		-813.72
8	Saving rate of basalt fiber rebar(%)	3.79%		2.70%		3.24%		2.70%		3.56%

Through calculation, when using the same diameter specification, basalt fiber rebar can save about 3% in material cost compared with ordinary reinforcement.

Basalt fiber
The development of basalt fiber began in the Soviet Union in the 1960s. At that time, basalt fiber exceeded glass fiber in some characteristics, its strength was higher than steel, and its high strength retention rate at high temperature of 700 º C attracted the attention of the Soviet . After more than 20 years of continuous practice, Soviet scientists finally developed the production process and technology of basalt continuous fiber.
Continuous basalt fiber (CBF) is a new type of inorganic fiber material with high performance. It is a continuous fiber made of volcanic rock (a variety of basalt, natural basalt stone mainly composed of oxides such as silica, alumina, calcium oxide, iron oxide and titanium dioxide) as raw materials, melted at 1450 ºC ~ 1500 ºC and pulled at high speed through platinum rhodium alloy wire drawing leakage plate. Because the fiber color is golden brown, it is also known as "golden fiber". Continuous basalt fiber has the advantages of good stability, good electrical insulation, corrosion resistance, flame retardant, high temperature resistance and low temperature resistance. It has excellent comprehensive performance, low raw material cost, natural environmental protection and high cost performance. Basalt fiber is a pure natural inorganic non-metallic material, which can be degraded into soil parent material and absorbed by soil. It is a green environmental protection product.

Performance characteristics of basalt fiber:
1. Outstanding temperature resistance. The service temperature range of CBF is: - 260 ~ 900 ºC (softening point is 960 ºC).
2. Outstanding tensile strength: the tensile strength of CBF is 3800 ~ 4800 MPa.
3. Natural compatibility with silicate. It belongs to silicate like cement and has stable performance in alkaline medium.
4. Outstanding chemical stability, excellent acid and alkali corrosion resistance and water resistance.
5. Significant thermal vibration stability. The mass loss fraction of CBF at 900 ºC is only 0.03.
6. Good dielectric properties. The volume resistivity is one order of magnitude higher than that of glass fiber, and the dielectric loss tangent is 50% lower than that of glass fiber.
7. Excellent wave transmission performance and certain wave absorption performance.
8. It has good radiation protection function.
9. Flame retardancy: in case of open fire, it will not burn.

Comparison between basalt fiber and other fibers

Performance	Basalt fiber	E glass fiber	Aramid fiber	carbon fibre
Density(g/cm³)	2.65	2.7	1.45	1.78
Service temperature(ºC)	-269~700	-60~450	250	200
Thermal conductivity W/(m·K)	0.031~0.038	0.034~0.040	0.04~0.13	5~185
Resistivity (20ºC)/Ω·m	1×10¹²	1×10¹¹	3×10¹³	2×15^-5
Tensile strength(MPa)	3800~4800	3100~3800	2900~3400	3500~6000
Elongation(%)	1.25~3.2	1.3~2.0	2.8~3.6	2.7~3.0
Elastic modulus(GPa)	83.5~110	58~75.5	70~140	230~580
Sound absorption coefficient	0.9~0.99	0.8~0.93	―	―

Basalt fiber chemical composition:

Chemical composition	Mass percentage
SiO2	52−58
Al2O3	14−19
CaO	5−9
MgO	3.0−6
Na2O, K20	3−6
TiO2	0.5−2.5
Fe2O3, FeO	9.0−14.0
Other	0.09−0.13

Address: 2-2, No. 29, Renmin Village, Yuzhong District, Chongqing, China

Business Type: Manufacturer/Factory

Business Range: Chemicals, Health & Medicine, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Packaging & Printing, Service

Management System Certification: ISO 9001

Main Products: Benzophenone, Basalt, Basalt Fiber, Basalt Fiber Rebar, Glass Fiber Rebar, UV Absorbent, Smart Toilet Seat, Basalt Fiber Cloth, Photoinitiators, Chemical Products

Company Introduction: Chongqing Hesheng Longgang Technology Co., Ltd. is a high-tech enterprise integrating R & D, production, sales and technical service of high-performance basalt fiber and its composite products; At the same time, the sales of Chongqing Changfeng Chemical Products benzophenone, tetrabutyl urea and velcorin have reached the level of Langsheng in Germany; Our basalt fiber production base is located in Sichuan, which is the largest basalt fiber production base in the world. At present, the annual output has reached 10000 tons, and the investment in phase II will reach 30000 tons; Basalt fiber fabric and basalt fiber reinforcement of our company are degradable products, which are green environmental protection products; The company adheres to the service tenet of "service first, leading the times, green environmental protection and benefiting mankind"; We adhere to the business philosophy of "innovation, high quality, environmental protection and energy saving", and are committed to promoting high-performance fiber and composite products and technical services.

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